{"id":24534,"date":"2024-01-22T16:16:41","date_gmt":"2024-01-23T00:16:41","guid":{"rendered":"https:\/\/essential.construction\/news\/takt-in-shipbuilding-a-cabin-module-rolls-out-every-15-minutes\/"},"modified":"2024-01-22T16:16:44","modified_gmt":"2024-01-23T00:16:44","slug":"takt-in-shipbuilding-a-cabin-module-rolls-out-every-15-minutes","status":"publish","type":"post","link":"https:\/\/essential.construction\/news\/takt-in-shipbuilding-a-cabin-module-rolls-out-every-15-minutes\/","title":{"rendered":"Takt in Shipbuilding: A Cabin Module Rolls Out Every 15 Minutes"},"content":{"rendered":"<p> <a href=\"https:\/\/essential.construction\/files\/membership-default-internal\/\" class=\"memberhide\"><img decoding=\"async\" src=\"https:\/\/essential.construction\/news\/wp-content\/uploads\/sites\/15\/2023\/01\/20220718_175041000_iOS.jpg\" alt=\"-\"><\/a><br\/><br \/>\n<\/p>\n<div id=\"\">\n<p id=\"ember5447\">The shipbuilding world may seem far removed from the construction industry, but valuable lessons can be learned from how ships are assembled using modular and lean methods.<\/p>\n<p id=\"ember5448\"><strong>Minna Rosvall<\/strong> of YLE wrote <a rel=\"nofollow noopener\" href=\"https:\/\/yle.fi\/a\/74-20068557\" target=\"_blank\">an article<\/a> about how cabins are manufactured using Takt production at the Piikki\u00f6 Works factory in southwestern Finland. The factory has operated for 40 years and is now part of the Meyer Group, whose Turku shipyard is its primary customer.<\/p>\n<h3 class=\"wp-block-heading\" id=\"ember5449\">Takt production<\/h3>\n<p id=\"ember5450\">Rosvall describes how cabin modules move smoothly down the assembly line in the spacious hall at a leisurely yet consistent speed. Cabins are produced from the line every 15 minutes, totaling 120 weekly units.<\/p>\n<p id=\"ember5451\">The process reminds that of car assembly. CEO <strong>Ari Kumpulainen<\/strong> explains the workflow, stating that as one worker finishes their task, the cabin moves to the next worker\u2019s station. The next set of workers enters the cabin to perform their functions.<\/p>\n<p id=\"ember5452\">In an interview for the <a rel=\"nofollow noopener\" href=\"https:\/\/aboard.portofturku.fi\/en\/2023\/09\/each-cabin-on-a-luxury-cruise-liner-is-different\/\" target=\"_blank\">Aboard magazine,<\/a> Production Manager <strong>Lauri Laakso<\/strong> said: \u201cThe assembly of a module starts by attaching the first wall element to the bathroom floor. That is followed by over 40 different work stages before the final inspection.\u201d<\/p>\n<p id=\"ember5453\">Sturdy plastic-wrapped cabin packages are neatly organized on shelves in the storage area, with enough space to accommodate 500 modules simultaneously.<\/p>\n<p id=\"ember5454\">The completed cabins are transported to Meyer\u2019s shipyard. One shipment contains three cabins, each from 15 to 25 square meters in floor area.<\/p>\n<figure class=\"wp-block-image size-full\"><noscript><img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/essential.construction\/news\/wp-content\/uploads\/sites\/15\/2024\/01\/cabin.jpg\" alt=\"Cabin illustration\" class=\"wp-image-4015744 lazyload\" srcset=\"https:\/\/essential.construction\/news\/wp-content\/uploads\/sites\/15\/2024\/01\/cabin.jpg 1280w, https:\/\/aec-business.com\/wp-content\/uploads\/2024\/01\/cabin-1200x675.jpg 1200w, https:\/\/aec-business.com\/wp-content\/uploads\/2024\/01\/cabin-768x432.jpg 768w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\"\/><\/noscript><figcaption class=\"wp-element-caption\">Icon of the Seas cabin rendering<\/figcaption><\/figure>\n<h3 class=\"wp-block-heading\" id=\"ember5456\">Products for the biggest cruisers in the world<\/h3>\n<p id=\"ember5457\">Piikki\u00f6 Works provided the cabins for the largest cruise ship in the world, the <a rel=\"nofollow noopener\" href=\"https:\/\/en.wikipedia.org\/wiki\/Icon_of_the_Seas\" target=\"_blank\">Icon of the Seas<\/a> for Royal Caribbean International<em>. <\/em>At Meyer\u2019s Turku shipyard, cabins are already being installed for its successor, the Star of the Seas, which will be completed in the summer of 2025.<\/p>\n<p id=\"ember5458\">One large cruiser contains around 4000 cabins. Cabins may look similar but vary in dimensions and electrical and plumbing installations. Clients occasionally request changes to small details, such as the placement of toilet paper holders or toilet brushes.<\/p>\n<h3 class=\"wp-block-heading\" id=\"ember5459\">Other modular products<\/h3>\n<p id=\"ember5460\">During peak times, the plant employs up to 300 workers. The Icon-class cruisers cover 80 percent of the factory\u2019s production, but there can be quieter periods in shipbuilding. During those times, Piikki\u00f6 Works can build cabins for other clients, VR, the local train operator, being one of them.<\/p>\n<p id=\"ember5461\">According to Aboard, the company has previously also manufactured\u00a0room modules, for example, for the Children\u2019s Hospital in Helsinki and the Torni Hotel in Tampere.<\/p>\n<h3 class=\"wp-block-heading\" id=\"ember5462\">The takeaway<\/h3>\n<p id=\"ember5463\">The Meyer Group and their Piikki\u00f6 Works factory demonstrate the efficiency of industrialized production of complicated and customized products. The question arises: what would it take to achieve the same level of industrialization in construction?<\/p>\n<p id=\"ember5464\"><em>The images are courtesy of Royal Caribbean International<\/em><\/p>\n<p> <span class=\"et_social_bottom_trigger\"\/><\/div>\n<p><script async src=\"https:\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js?client=ca-pub-5143531171910809\"\r\n     crossorigin=\"anonymous\"><\/script>\r\n<!-- News - Bottom -->\r\n<ins class=\"adsbygoogle\"\r\n     style=\"display:block\"\r\n     data-ad-client=\"ca-pub-5143531171910809\"\r\n     data-ad-slot=\"8320848692\"\r\n     data-ad-format=\"auto\"\r\n     data-full-width-responsive=\"true\"><\/ins>\r\n<script>\r\n     (adsbygoogle = window.adsbygoogle || []).push({});\r\n<\/script><br \/>\n<br \/><a href=\"https:\/\/aec-business.com\/takt-in-shipbuilding-a-cabin-module-rolls-out-every-15-minutes\/\" rel=\"nofollow noopener\" target=\"_blank\">This article was originally posted at Source link <\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The shipbuilding world may seem far removed from the construction industry, but valuable lessons can be learned from how ships &#8230; <a title=\"Takt in Shipbuilding: A Cabin Module Rolls Out Every 15 Minutes\" class=\"read-more\" href=\"https:\/\/essential.construction\/news\/takt-in-shipbuilding-a-cabin-module-rolls-out-every-15-minutes\/\" aria-label=\"Read more about Takt in Shipbuilding: A Cabin Module Rolls Out Every 15 Minutes\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":24535,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1062,1066],"tags":[],"class_list":["post-24534","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aec-business","category-all-posts","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-33"],"_links":{"self":[{"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/posts\/24534","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/comments?post=24534"}],"version-history":[{"count":0,"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/posts\/24534\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/media\/24535"}],"wp:attachment":[{"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/media?parent=24534"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/categories?post=24534"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/essential.construction\/news\/wp-json\/wp\/v2\/tags?post=24534"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}