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Following a series of rigorous production trials at its Cadeby plant, the manufacturer has demonstrated that graphene-enhanced formulations can be seamlessly integrated into existing, high-volume manufacturing processes.<\/p>\n
The latest phase of the programme builds upon an initial run in January, during which FP McCann produced a batch of 2,500 graphene-enhanced roof tiles.<\/p>\n
This early trial utilised material supplied through Breedon and First Graphene, proving the concept on a live production line without requiring any modifications to standard manufacturing methods.<\/p>\n
Subsequent trials have confirmed that this success can be replicated at scale under normal factory conditions while maintaining product quality that meets stringent production requirements.<\/p>\n
Through extensive laboratory optimisation and these full-scale trials, FP McCann has identified a formulation that is effectively factory-ready.<\/p>\n
A selection of the newly produced tiles is currently being installed on the new Cadeby office building. This live application allows the team to monitor long-term, in-situ performance alongside ongoing production and laboratory assessments.<\/p>\n
Dr Jacek Kwasny, Lead R&D Engineer \u2013 Sustainable Materials at FP McCann said:\u00a0 \u201cThe success of these trials reflects the power of collaboration across the supply chain.<\/p>\n
\u201cWorking with First Graphene and the National Composites Centre, we\u2019ve moved graphene-enhanced concrete from the laboratory into a real manufacturing environment. The fact that we can achieve a 14% reduction in embodied carbon while maintaining our quality standards is genuinely exciting.\u201d<\/p>\n
While final durability and leaching assessments are still underway, the focus now shifts to transitioning the preferred formulation into routine commercial production.<\/p>\n<\/p><\/div>\n